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    • 专利摘要:
    SUMMARY A process for the preparation of a composition of straight chain monocarboxylic acid alcohol esters containing 6 to 26 carbon atoms and glycerin, with a neutral or acidic, virgin or recycled vegetable or animal oil having monoalcohols containing 1 to 18 atoms as source material, in the presence of a zinc aluminate catalyst and in the presence of a controlled amount of water, can directly produce, in one or more steps, an ester which can be used as a fuel or fuel, together with glycerin which has improved purity due to reduced amount of ethers.
    公开号:SE534664C2
    申请号:SE1050927
    申请日:2010-09-08
    公开日:2011-11-08
    发明作者:Vincent Coupard；Sylvie Maury；Veronique Pugnet
    申请人:IFP Energies Nouvelles；
    IPC主号:
    专利说明:

    534 B64 2 With regard to diesel fuels, which currently constitute a significant use of fat esters, a number of specifications have been developed; a list of these, with limit values and procedures, constitutes the content of the European standard EN 14124 (2003), which is currently applicable in Europe. Estems must contain at least 96.5% by weight of esters, not more than 0.8% by weight of monoglycerides, not more than 0.2% by weight of diglycerides and not more than 0.2% by weight of triglycerides, small amounts of free fatty acids (acid index <0.5 mg of KOH per g), which may be corrosive, less than 0.25% by weight of bound and free glycerin and metals only in traceable amounts. This requires a careful protocol to obtain the desired purity.
    When an ester is prepared from an oil or a fat and a monoalcohol is automatically formed, depending on the properties of the oil used from the beginning, 10 to 15% by weight of a co-product, namely glycerin. This glycerin can be upgraded in various applications, but must first be purified (removal of metals, salts, water). To achieve that purity, vacuum distillation is usually required.
    The majority of commercial esters production processes, to summarize, produce relatively simple crude products (esters and glycerin); however, these must be substantially purified by the use of various treatments which significantly affect the cost of the transformation.
    Preparation of methyl esters using conventional homogeneous catalyst routes with soluble catalysts such as sodium hydroxide or sodium methylate are known, by reaction between a neutral oil and an alcohol such as methanol (for example JAOCS 61, 343-348 (1984)). However, a pure product which can be used as a propellant and a glycerin which is within the specifications is obtained only after a very large number of steps. The glycerin obtained is de facto contaminated with alkaline salts or alcoholates, so that the glycerin purification unit is almost as expensive as that for the preparation of the ester.
    Heterogeneous catalyst processes provide the advantage of producing esters and glycerin which are catalyst free and thus easy to purify. However, it is often difficult to economically obtain both high purity glycerin and an ester.
    The disadvantage of heterogeneous processes is that they have to be carried out under pressure and temperature conditions which are much more difficult than with homogeneous processes. This provides an advantage for secondary reactions such as intermolecular dehydration reactions between the alcohol functions of the reagents and the products mentioned in Scheme III.
    The formation of ethers in processes for the transesterification of a fat with an alcohol is seldom mentioned, except in patent EP-A 0 198 243, which is carried out at high temperature with aluminum catalysts having an acidic character. These ethers are formed by an intermolecular dehydration reaction between 2 alcohols, either the alcohol reagent or the glycerol formed (see Scheme III). The patent EP-A 0 198 243 mentions the formation of a high 534 B64 3 percent of ethers in the glycerin (85% for transesterification temperatures amounting to 250 ° C). The quality of glycerin can thus deteriorate at high temperature. In the case where high purity glycerin is to be obtained, it is necessary to control the formation of these alcohol degradation products.
    The synthesis of ethers from glycerol has been studied (Clacens JM, Pouilloux Y and Barrault J, Selective etherification of glycerol to polyglycerols over impregnated basic MCM-41 type mesoporous catalysts, Applied Catalysis A: General 227, 181 - 190 (2002)) at temperatures above 220 ° C over basic catalysts, the purpose being the synthesis of di- or triglycerols.
    The synthesis of ethers from glycerol by reaction between glycerol and various alcohols (Gu Y, Azzouzi A, Pouilloux Y, Jérome F, Barrault J, Heterogeneously catalyzed etherification of glycerol: new pathways for transformation of glycerol to more valuable chemicals, Green Chemistry 2008, 10 , 164 - 167) has been studied; in this case, these reactions were catalyzed by solid Brönsted acids at temperatures <100 ° C.
    However, this phenomenon has rarely been studied in transesterification reactions and the vast majority of studies have focused on the yield and quality of the ester. The purpose of this invention is to minimize the formation of ethers even in transesterification processes carried out at moderate temperatures (~ 150 ° C). the effect of the amount of water on the transesterification yields has been studied in the literature. The patent FR 2 752 242 mentions the negative effects of water which promote the formation of fatty acids by hydrolysis of esters. The patent FR 2 838 433 provides an example which shows that amounts of water in the feed exceeding 1500 ppm per unit weight in a continuous process cause a certain reduction of the final ester yield (1 point) in the second reaction step (completion of transformation of glycerides after evaporation and separation of glycerin and ester phase), which is detrimental to the exchange of the process. however, the effect of the water content of the medium on the quality of the glycerin itself is not mentioned in this patent. The purpose of that process is to limit as much as possible the amount of water formed during the reaction. Similarly, patents FR 2,752,242 and FR 2,838,433 do not disclose the effect of drying the catalyst prior to its use in the transesterification process.
    The study presented in the article by Sreeprasanth PS, Srivastava R, Srinivas D and Ratnasamy P, Hydrophobic, solid catalyst for the production of biofuels and lubricants, Applied Catalysis A: General 314, 148 - 159 (2006) shows that the presence of water has not any adverse effect on the catalyst in the transesterification reaction on solid Lewis acids, since the glycerol exchange is maintained, but in contrast the ester yield is slightly deteriorated (but not quantified) via hydrolysis leading to the formation of fatty acids. 534 554 4 Ebiura et al (Ebiura T, Tsuneo Echizen, Akio lshikawa, Kazuhito Murai and Toshihide Baba, Selective transesterification of triolein with methanol to methyl oleate and glycerol using alumina loaded with alkali metal salt as a solid-base catalyst, Applied Catalysis B : Environmental 283, 111 - 116 (2005)) does not show any adverse effect of water on the catalytic activity of basic KzCO 2 on-aluminum catalysts. the article by Bikou E, Louloudi A and Papayannakos N, The effect of water on the transesterification kinetics of cotton seed oil with ethanol, Chem Eng Technol 22, 74 (1999) describes a negative effect of water on the conversion kinetics of cottonseed oil triglycerides with ethanol. Not in any cited prior art where the effect of water on the catalyst in a closed reactor has been studied has the formation of ethers or their measurement in the glycerin been mentioned; only the exchange of the ester or the conversion of the triglycerides has been mentioned.
    The study presented in the Inventors has surprisingly discovered that intentional addition of a known amount of water to the medium using a heterogeneous acid-base catalyst such as zinc aluminate and moderately dried can reduce the ether content of the glycerin while maintaining the high yield of esters.
    Detailed Description of the Invention The present invention describes an improvement of FR 2 752 242 and FR 2 838 433 for the preparation of a composition of alcohol esters of straight chain monocarboxylic acids containing 6 to 26 carbon atoms and glycerin, wherein fats of vegetarian or animal origin are reacted with a aliphatic monoalcohol containing 1 to 18 carbon atoms, preferably methanol, in the presence of at least one heterogeneous zinc aluminate type catalyst, by adding a controlled amount of water to the reaction medium and using a catalyst which, after a heat treatment, has undergone a drying step limited to air drying at a temperature exceeding 80 ° C. The amount of water introduced with the feeds into the reactor is in the range of 1700 to 3000 ppm with respect to the feed. Under these conditions, the amount of water formed during the reaction is negligible compared to the amount of water added.
    Fats The fats used in the process according to the invention correspond to natural or manufactured substances of animal or vegetarian origin which mainly contain triglycerides, and are usually referred to by the terms oils and fats. 534 E54 Examples of oils that can be used are any of the optional oils, such as palm nut oil (hardened or olein), soybean, palm kernel, copra, babassu, rapeseed (old or new), sunflower seed oil (common or oily), barley, cotton seed , peanut oils, pourghere (Jatropha curcas), castor oil, linseed oil and crambe oil and any oils obtained from, for example, sunflowers or from rapeseed by genetic modification or hybridization or obtained from algae.
    It is also possible to use frying oils, lubricating oils, various animal oils such as fish oil, seal oil, lubricating oil, tallow, kidney tallow, or fats obtained from wastewater treatment and also bird fats, as the esters prepared from various alcohols such as ethyl alcohol, isopropyl alcohol or butyl alcohol can increase the surface point by more than 10 ° C and more saturated oils as a consequence can be used at the start.
    Oils which may be used which may also be indicated are oils which have been partially modified, for example by polymerization or oligomerization, such as stand oil, linseed oil, sunflower seed oil and blown vegetable oils.
    The oils used are neutral or acidic, virgin or recycled.
    The presence of fatty acid a priori in the oils is not harmful. However, in the case of oils with a very high acid index (closer to 10 mg KOH / g), it is possible to have the transesterification reaction preceded by a reaction for esterification of the present free fatty acids, either by using the same alcohol as that used in the transesterification process in the presence of a strong acid such as sulfuric acid or soluble sulfonic acid or sulfonic acid on support (of the Amberlyst 15® resin type), or, which is preferred, by using glycerin with the same catalytic system as that used for the transesterification reaction, to form a total or partial glycerol ester at atmospheric pressure and preferably under vacuum and at temperatures in the range of from 150 ° C to 220 ° C. The purpose is to keep the acid index at a value which is preferably lower than 0.5 mg KOH / g oil.
    When frying oils are used, which are a very inexpensive starting material in the production of a biodiesel, it is necessary to remove fatty acid polymers from the reaction mixture so that the ester mixture complies with the specifications of standard EN 14214.
    The aim is still to keep the acid index of the oil below 0.5 mg KOH / g, which is preferred.
    The presence of fatty acids in the medium can cause esterification reactions that produce too much water, which could reduce the purity of the co-produced glycerin phase.
    Alcohol The properties of the alcohol used in the process according to the invention play an important role in the transesterification activity. 534 B54 6 Various aliphatic monoalcohols containing, for example, 1 to 18 carbon atoms, preferably 1 to 12 carbon atoms, can generally be used.
    Methanol is used more preferably.
    Methyl alcohol is most active. However, ethyl alcohol and isopropyl, propyl, butyl, isobutyl, and even amyl alcohol can be used. It is also possible to use heavier alcohols, such as ethylhexyl alcohol or lauryl alcohol.
    Catalyst The catalyst is prepared using the following protocols: The catalyst preparation process used in accordance with the present invention comprises at least the following steps: a) mixing at least one zinc oxide with hydrogenated aluminum in the presence of at least one peptizing agent (mineral or organic acid); b) extrusion of the product obtained after mixing; c) heat treatment; d) optionally grinding to obtain a shape different from the extruded one; e) drying after the heat treatment, which drying is limited to air drying at a temperature exceeding 80 ° C.
    The catalyst used in the present invention may be in the form of powders, extrudates, beads or pellets.
    The zinc compounds used are selected from zinc oxides that are commercially available or prepared by precipitation of zinc precursors.
    The aluminum precursor used has the general formula Al2O3, nH2O.
    In particular, it is possible to use hydrogenated compounds of aluminum such as: hydrargillite, gibbsite, bayerite, boehmite or pseudo-boehmite and amorphous or substantially amorphous aluminum gels. A mixture of these products in any combination can also be used. It is also possible to use dehydrated forms of said compounds, which consist of transition aluminum compounds and comprise at least one phase taken from the group: rho, khi, eta, kappa, theta, delta and gamma, which differ substantially in the organization of its crystalline structure.
    The peptizing agent is preferably selected from hydrochloric acid, sulfuric acid, nitric acid, acetic acid and formic acid. 534 EFS-fl 7 The choice of peptizing agent (its amount, its concentration, its properties) and the mixing conditions used, such as the stirring speed, the mixing time and the loss of annealing, are important parameters.
    The concentration of the peptizing agent is preferably in the range from 2 to 15% by weight, more preferably in the range from 4 to 10%.
    The rotational speed of the mixer arms is lower than 150 rpm, preferably in the range from 15 to 75 rpm.
    The mixing is carried out in a mixer for 5 to 75 minutes, preferably in the range from 15 to 60 minutes.
    The extrusion can be performed in, for example, a piston extruder, single or twin screw extruder using any type of embossing (die), for example cylindrical, trilobular, quadlobular, grooved, or any other geometric shape.
    The obtained extrudates undergo a heat treatment consisting of drying which is carried out at a temperature in the range of from 40 ° C to 150 ° C, followed by calcination at a temperature in the range of from 300 ° C to 1100 ° C.
    It is highly preferred that the drying be carried out at between 70 ° C and 120 ° C and the calcination between 350 ° C and 800 ° C.
    Before its use in the process and after the heat treatment step, the catalyst is dried in an oven in air at a temperature exceeding 80 ° C, preferably more than 100 ° C, more preferably in the range from 100 ° C to 175 ° C, preferably for a period of time in the range from 12 to 24 hours. The annealing loss (LOI) of the catalyst thus dried is more than 2%, preferably more than 5%.
    It is important that the catalyst used in the process undergoes moderate drying and not extensive drying. Moderate drying is drying that is limited to air drying. Extensive drying of the catalyst, such as drying with methanol, actually causes decomposition of the esters produced by hydrolysis by adding water to the reaction medium during the transesterification reaction, thereby lowering the yield.
    The catalyst contains mainly basic sites, but also Lewissyra sites and Brönsted acid sites. The Brönsted acid steels are responsible for glycerol degradation reactions under the process temperature conditions.
    The object of the invention is to limit this phenomenon without significant loss of activity in the desired main reaction. 534 B64 8 This type of catalyst is compatible with batch or continuous use, use in fixed beds, or with autoclaves and decanters in series.
    Conditions for carrying out the transesterification reaction The process is carried out at temperatures in the range from 130 ° C to 220 ° C, at pressures below 10 MPa, and with an excess of monoalcohol with respect to the fat / alcohol stoichiometry. After the reaction, the excess alcohol is evaporated and the glycerin is separated, preferably by decantation.
    The reaction can generally be carried out using different methods of implementation.
    If a continuous reaction is carried out, operation with several autoclaves and decanters is possible. In a first, partial conversion, less than 90% and generally about 85% is usually carried out, after which it is decanted by evaporation of the alcohol and cooling; in a second reactor, the transesterification reaction is completed under the conditions cited, adding a portion of the previously evaporated alcohol. Finally, the excess alcohol is evaporated in an evaporator, and the glycerin and esters are separated by decantation.
    If a continuous fixed bed process is chosen, operation at temperatures from 130 ° C to 220 ° C, preferably 150 ° C to 180 ° C, at pressures of 1 to 7 MPa is advantageous, with HSV preferably being in the range of 0.1 to 3, preferably 0.3 to 2 in the first step, and the alcohol / oil weight ratio is from 2/1 to 0.1 / 1.
    If a batch reaction is used, operation in one or two steps is possible, i.e. to carry out a first reaction up to an ester yield of 55%, cooling by evaporation of the excess alcohol, decanting the glycerin, removing this from the medium to shift the thermodynamic the equilibria, and complete the reaction by reheating to between 130 ° C and 220 ° C and adding alcohol to obtain a conversion of at least 85-90%, preferably total conversion.
    It is also possible to predict a yield of esters of 98% by performing for a sufficiently long time in a single step under suitable conditions, for example by increasing the temperature and / or the alcohol / fat ratio.
    At the end of these two steps, a biodiesel is thus obtained which meets the specifications. The degree of conversion is adjusted to obtain a fuel ester that meets the specifications and a high-purity glycerin, whereby the operation takes place in one or two steps.
    The leaching behavior is verified in the present application by an amount of dissolved trace metals originating in the catalyst present both in the formed ester and in the glycerin produced, amounting to less than 1 ppm, as well as by the stability of the activity of the catalyst over time.
    The stability of the catalyst is evaluated experimentally over time by monitoring its activity (conversion of triglycerides and / or replacement of rapeseed methyl ester).
    The ester and glycerol obtained do not contain impurities obtained from the catalyst. For this reason, no purification treatment needs to be used to eliminate the catalyst or residues therefrom, in contrast to catalysts which operate according to a homogeneous process in which the catalyst or its residues after the reaction are in the same phase as the ester and / or glycerin ...
    By using this type of process, final purification is minimized, since obtaining a fuel ester according to the specification is made possible in parallel with a glycerin with a purity in the range 95% to 99.5%, preferably in the range 98% to 99.5%.
    The glycerin impurities detected are diglycerol (reaction between two glycerol molecules), 1- and 2-methoxiglycerol and water. The amount of ethers in the glycerin produced is less than 1%, preferably less than 0.5%.
    Analyzes of reagents and products o Analysis of glycerides and esters in the ester phase: The samples were taken regularly during the test to monitor the progress of the reaction.
    The samples were washed with an aqueous saturated NaCl solution and after decantation, the upper organic phase, which was diluted in THF, was analyzed by GPC analysis. Steric was to be used to separate the products according to their size / sterics (gel permeation chromatography). exclusion chromatography can obstacle.
    The equipment used was an HPLC WATER apparatus provided with 3 Waters control gel columns (THF) with a 0-1000 g / mol molar mass range. These columns were placed in a thermostatically controlled oven at 40 ° C. The detector was a Waters 2414 refractometer. Analysis of ethers of glycerin in the final sample: At the end of the reaction, the reaction effluents were filtered on a 0.1 μm Te fl-on filter and the methanol was evaporated using a roller evaporator. A two-phase system was obtained, which consisted of a non-polar phase containing the glycerides and esters and a polar phase containing the glycerin and ethers.
    Analysis of the amount of ethers in the glycerin: This analysis was performed on the polar phase recovered at the end of the reaction after the methanol was evaporated and the two phases were separated. f-Seal B54 The ethers formed were of the methoxy glycerol and diglycerol ether type. The ethers needed to be silylated first using a protocol known to those skilled in the art.
    The sample preparation was carried out according to the following protocol: 10 to 20 mg of the polar phase were weighed in, after which 200 μl of a calibrating solution of 1,2,4-butanetriol (prepared by adding 50 mg of 1,2,4-butanetriol to 50 ml pyridine), then an ampoule of a mixture of HMDS (1,1,1-trimethyl-N- (trimethylsilyl) -silanamine) + TCMS (chlorotrimethylsilane) + pyridine, 3: 1: 9 (Sylon HTP, reference 3-3038) , and finally 5 ml of n-heptane and 5 ml of water were added. The nonpolar upper phase was then analyzed by GC.
    The apparatus used was a GC Agilent provided with a column injection system, a JW HP5 capillary column (5% phenyl - 95% methylpolysiloxane) and an FlD detector.
    Analysis of water in the reagents: The water was analyzed by Karl-Fischer analysis using a Metrohm 756 coulometer.
    Analysis of fatty acids: The fatty acids were analyzed by volumetric analysis using KOH and will be expressed in mg KOH / g oil or ester (standard EN 14104).
    EXAMPLES The following examples describe the invention without limiting its scope.
    Example 1 relates to the transesterification of rapeseed oil with methanol in the presence of a controlled amount of water by using a moderately dried zinc aluminate catalyst as an air dryer alone.
    Example 2 relates to the transesterification of rapeseed oil with methanol in the presence of a controlled amount of water using a zinc aluminate catalyst which has been heavily dried by drying with methanol.
    The above examples describe the tests performed in a batch reactor and thus correspond to a single step. In order to obtain a biodiesel which meets the specifications, it would then be necessary at the end of this first step to carry out decantation by evaporation of the alcohol and cooling, and then separation of the glycerin from the ester phase, whereupon the transesterification reaction is completed by adding the part of the alcohol the ester fraction.
    The catalyst used was prepared by mixing a PURAL® SB3-type aluminum gel sold by SASOL and zinc oxide (BAYER) in the presence of 6.2% nitric acid in aqueous solution, to obtain a composition of a material whose elemental analysis showed 25 % Zn and 37% Al.
    The catalyst was extruded with a 3 mm diameter die and subjected to a heat treatment at 650 ° C for 2 hours.
    The surface area of the solid was 180 m 2 / g. X-ray diffraction provided a quantitative determination of the different phases. 10% zinc oxide was detected in addition to two solid solutions of zinc aluminate: one with a lot of zinc and a second with a lot of aluminum.
    The oil used in these examples was food grade rapeseed oil, having the following fatty acid composition: Fatty acid glyceride Fatty chain nature Weight percent Palmitic acid C16: 0 5 Palmitoleic acid 01621 <0.5 Stearic acid C18: 0 2 Oleic acid C18: 1 59 Linoleic acid C18: 2 21 Linoleic acid C18: 2 21 Arachidic acid C20: 0 <0.5 Gadoleic acid C20: 1 1 Behenic acid C22: 0 <0.5 Erucaic acid C22: 1 <1 Table 1: Composition of fatty acid rapeseed oil Fatty acid content of the feed 0.1 mg KOH I g oil Water content of the feed 341 ppm by weight Table 2: Water content and content of free fatty acid in the oil mixture Example 1: Results of catalytic tests in the presence of 1 g heterogeneous acidobasic zinc aluminate catalyst after drying in air only: rapeseed methyl ester (RME) yields and ether contents of glycerides compared in the presence of different water contents in the feed.
    Prior to its introduction into the reactor, the catalyst was dried in an oven at 150 ° C in air overnight. The LO1 of the dried catalyst was 5.75%.
    The loss on ignition (LOI) of the powder is measured as weight loss corresponding to the ratio: LO1,% = P0 - PJPO, where: P0 = initial weight of the starting material; 534 E54 12 P, = the weight of this starting material after calcination for 2 hours at 550 ° C and cooling to room temperature an anhydrous chamber. g rapeseed oil, 25 g methanol with a controlled amount of added water and analyzed by the Karl-Fischer analysis (315 - 10422 ppm) were introduced into a closed reactor at room temperature, which resulted in a total concentration in the feed amounting to 328 to 5381 ppm and 1 g of the catalyst was prepared as described above. The methanol-oil weight ratio was 1, which corresponds to a molar ratio of 27.5. The reactor was then closed, stirred (200 rpm) and heated to 200 ° C using a magnetic stirrer with hot plate. The temperature of the reaction medium was stabilized at 200 ° C after 30 minutes of heating. The pressure was the gas pressure of the alcohol at the operating temperature, i.e. about 40 bar. When the temperature of the reaction medium had reached this predetermined level, the reaction began to be monitored. Table 3 summarizes the results obtained with respect to ester yield for the samples after 2h and 4h reaction for 5 different water contents in the medium.
    Water content in (ppm by weight) feed RME yield (%) at 2 h RME yield (%) at 4 h 328 30.4 57.4 1369 29.2 55.8 1698 30.1 58.2 2934 28, 2 58.1 5381 27.3 57.9 Table 3: effect of water content in the feed on% RME in the glyceride phase Table 4 shows the effect of the water content of the medium on the acid index of the ester and on the ether content of the glycerin at the end of the test. water content of the feed Al (mg KOH lg) of ester Total% ethers in glycerin (ppm by weight) 328 0.37 0.60 1369 0.48 0.52 1698 0.47 0.39 2934 0.49 0.34 5381 0.63 0.27 534 B54 13 (The acid index is linked to the fatty acid content by the ratio: Al = 2 x% by weight of oleic acid) Table 4: effect of the water content in the measurement on the acid index of the medium and the corresponding amount of fatty acid produced These results show that controlled addition of water to the feed of methanol and oil for a content of 1698 ppm in the feed can reduce the amount of ethers in the glycerin by%, and for a content of 2934 ppm this amount of ethers can be halved. For contents exceeding 3000 ppm, an even greater increase in the purity of the glycerin is observed, but an increase in the acid index reflects a certain increase in hydrolysis of esters, which means a reduced yield. For water contents in the range from 1700 to 3000 ppm, a significant increase in the purity of the glycerin is then obtained while the acid index is maintained correctly, and an ester yield identical to that obtained with a feed to which no water has been added. It is observed that the ether content of the glycerol is less than 0.5%. In the case where it is desirable to obtain an ester which meets the specifications, it would be necessary, as already mentioned, to perform a second step. It would be necessary to evaporate the methanol and then separate the glycerin. The phase containing the esters and the unconverted glycerides would then be contacted with methanol and heated in the presence of the same catalyst to drive the reaction to its end.
    Under these conditions (removal of glycerin) the final ether content of the glycerol stays below 0.5%.
    Example 2: Results of catalytic tests in the presence of 1 g of heterogeneous acido-basic zinc aluminate catalyst after drying in methanol: Yields of rapeseed methyl esters (RME) and ether content of glycerin compared in the presence of different water contents in the measurement.
    Prior to its introduction into the reactor, the catalyst was dried in an oven at 150 ° C in air overnight. The LOI of the dried catalyst was 5.75%.
    The loss on ignition (LOI) of the powder is measured as weight loss corresponding to the ratio: LOI,% = P0 - P1 / Po, where: P0 = initial weight of the starting material; Pi = weight of this starting material after calcination for 2 hours at 550 ° C and cooling to room temperature in an anhydrous chamber. 1 g of this prepared catalyst was introduced into the reactor. The reactor was then charged with 50 g of MeOH, stirred for 2 hours and placed under vacuum at room temperature 5 times in succession to remove residual water. The additional drying was followed by measuring the concentration of MeOH in the water after emptying. 534 584 14 The drying was complete when the water concentration in the methanol at the effluent was within 10% of the water concentration in the fresh, drying MeOH. 5 immersions were usually enough.
    The LOI for this dried solid was estimated to be less than 2%. g rapeseed oil, 25 g methanol in the presence of a controlled amount of water and analyzed by Karl-Fischer analysis to obtain a total concentration in the feed amounting to 405 to 5401 ppm and 1 g of the catalyst prepared as described above was introduced into a closed reactor at room temperature. The weight ratio of methanol to oil was 1, which corresponds to a molar ratio of 27.5. The reactor was then closed, stirred (200 rpm) and heated to 200 ° C using a magnetic stirrer with hot plate. The temperature of the reaction medium was stabilized at 200 ° C after 30 minutes of heating. The pressure was the gas pressure of the alcohol at the operating temperature, ie about 40 bar. The reaction began to be monitored when the temperature of the reaction medium had reached this predetermined level. Table 5 summarizes the results obtained in terms of ester yield for the samples after 2 hours and 4 hours of reaction for 5 different water contents in the medium.
    Water content of the feed RME yield (%) at 2h RME yield (%) at 4h (ppm by weight) 405 31.5 62.1 1203 30.3 58.2 1840 30.1 58.3 3012 28.2 57.1 5401 26.3 56.7 Table 5: effect of water content in the feed on% RME in the glyceride phase Table 6 shows the effect of the water content in the medium on the acid index of the ester and the ether content of the glycerin at the end of the test.
    Water content of feed Al (mg KOH / g) for ester Total% ethers in glycerin (ppm by weight) 405 0.33 0.60 1203 0.49 0.59 1840 0.51 0.57 3012 0.63 0.55 5401 1.02 0.50 (The acid index is linked to the fatty acid content by the ratio: Al = 2 x% oleic acid per weight) 53ffl E54 Table 6: Influence of the water content in the measurement go the acid index of the medium and the corresponding amount of fatty acid produced Addition of water to a strong dried catalyst causes a substantially different effect than in Example 1. Since the catalyst has been heavily dried, it was depleted of water which will be adsorbed on the hydraulic sides of the catalyst (the catalyst consists of oxides of hydrophilic nature), thus promoting decomposition reactions (hydrolysis) of the products present in its vicinity. These results thus show that controlled addition of water to the measurement of methanol and oil in the presence of a heavily dried catalyst can reduce the amount of ethers in the glycerol to a lesser extent than in the case of the moderately dried catalyst. Correspondingly, a sharp increase in the acid index is observed, which reflects a large increase in the hydrolysis of the ester, and consequently a large loss of yield. In the case where moderate drying is carried out, the catalyst is saturated with water and there is no co-adsorption of water at the places which carry out the target reaction.
    Available water, on the other hand, more quickly causes an effect on the etherification reactions, with some of the sites on the moderately dried catalyst being inactive due to the water initially present. The water acts as a selector for the catalyst.
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    9. Patent claims
    [10]
    Process for the preparation of a composition of alcohol esters of straight chain monocarboxylic acids containing 6 to 26 carbon atoms and glycerin, wherein a fat of vegetarian or animal origin is reacted with an aliphatic monoalcohol containing 1 to 18 carbon atoms, in zinc aluminate catalyst, characterized by that a controlled amount of water is added in the presence of at least one to the reaction medium and a catalyst is used which, after heat treatment, has undergone a drying step which is limited to air drying at a temperature exceeding 80 ° C. The method of claim 1, wherein the amount of water introduced with the measurements is in the range of from 1700 to 3000 ppm with respect to the measurement. A process according to claim 1 or 2, wherein the annealing loss of the dried catalyst is more than 2%, preferably more than 5%. A process according to any one of claims 1 to 3, wherein the aliphatic monoalcohol is methanol. Process according to any one of claims 1 to 4, which is carried out at a temperature in the range from 130 ° C to 220 ° C, at a pressure of less than 10 MPa and with an excess of aliphatic monoalcohol with respect to the fat / alcohol stoichiometry. A process according to any one of claims 1 to 5, wherein the aliphatic monoalcohol is evaporated after the transesterification reaction and the glycerin is separated off, preferably by decantation. A process according to any one of claims 1 to 6, wherein the reaction is carried out batchwise. Process according to any one of claims 1 to 7, wherein the reaction is carried out continuously, in a fixed bed or with autoclaves and decanters in series. A process according to claim 8, wherein the reaction is carried out in a fixed bed, at a temperature in the range from 130 ° C to 220 ° C, preferably in the range from 150 ° C to 180 ° C, at a pressure in the range from 1 to 7 MPa, and an HSV in the range of 0.1 to 3, preferably in the range of 0.3 to 2, with a ratio of alcohol to fat in the range of 2/1 to 0.111. Process according to any one of claims 1 to 9, wherein the fat is selected from palm oils (hardened or oleins), soybean oil, palm kernel oil, copra oil, babassu oil, old or fresh rapeseed oil, conventional or oily sunflower seed oil, peanut oils, pour-castor oil, castor oil, castor oil, castor oil, algae and oils such as barley oil, cottonseed oil, obtained from sunflower or rapeseed by genetic modification or hybridization, oils partially modified by polymerization or oligomerization, frying oils, lubricating oils, fish oil, seal oil, fish oil, seal oil, bird fat, , kidney algae, or fat obtained from wastewater treatment.
    [11]
    A process according to any one of claims 1 to 10, wherein the fat has an acid index below 0.5 mg KOH / g oil.
    [12]
    A process according to any one of claims 1 to 11, wherein the heterogeneous catalyst has been prepared using a process comprising at least the following steps: a) mixing at least one zinc oxide with hydrogenated aluminum in the presence of at least one mineral or organic acid type peptizing agent; b) extrusion of the product obtained after mixing; c) heat treatment; d) optionally grinding to obtain a shape different from the extruded one; e) drying after the heat treatment, which drying is limited to air drying at a temperature exceeding 80 ° C.
    [13]
    The method of claim 12, wherein the peptizing agent is selected from hydrochloric acid, sulfuric acid, nitric acid, acetic acid and formic acid.
    [14]
    A process according to any one of claims 1 to 13, wherein the glycerin has a purity in the range from 95% to 99.5%, preferably in the range from 98% to 99.5%.
    [15]
    A process according to claim 14, wherein the amount of ethers in the glycerin produced is less than 1%, preferably less than 0.5%.
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    同族专利:
    公开号 | 公开日
    ES2358663B1|2012-03-23|
    SE1050927A1|2011-03-12|
    US20110065942A1|2011-03-17|
    MY166244A|2018-06-22|
    BRPI1003366A2|2012-05-29|
    FR2962727B1|2012-08-10|
    FR2962727A1|2012-01-20|
    US8362288B2|2013-01-29|
    ES2358663A1|2011-05-12|
    引用文献:
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    FR2752242B1|1996-08-08|1998-10-16|Inst Francais Du Petrole|PROCESS FOR THE MANUFACTURE OF ESTERS FROM VEGETABLE OR ANIMAL OILS AND ALCOHOLS|
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    FR2852531B1|2003-03-17|2007-06-01|PROCESS FOR PREPARING A CATALYST BASED ON ZINC ALUMINATE AND CATALYST OBTAINED|
    FR2890963A1|2005-09-16|2007-03-23|Inst Francais Du Petrole|PROCESS FOR PRODUCING ETHYL ESTERS OF FATTY ACIDS FROM TRIGLYCERIDES AND ALCOHOLS|
    US20100094062A1|2007-04-18|2010-04-15|Rabello Carlos Rene Klotz|Cetane number increasing process and additive for diesel fuel|WO2017119007A1|2016-01-07|2017-07-13|Institute Of Chemical Technology|Process for purification and refining of glycerol|
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    法律状态:
    2015-05-05| NUG| Patent has lapsed|
    优先权:
    申请号 | 申请日 | 专利标题
    FR0904349A|FR2962728A1|2009-09-11|2009-09-11|Manufacture of composition of alcoholic ester of monocarboxylic acid and glycerin used as biodiesel, involves reacting vegetable- or animal-derived fat or oil and monoalcohol in presence of zinc aluminate catalyst, and adding water|
    FR1002971A|FR2962727B1|2009-09-11|2010-07-15|PROCESS FOR THE PREPARATION OF ALCOHOLIC ESTERS AND GLYCERIN FROM TRIGLYCERIDES AND ALCOHOLS USING A HETEROGENEOUS CATALYST IN THE PRESENCE OF CONTROLLED CONTENT WATER|
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